Precipitated Silica in Silicone Rubber: Enhancing Performance Through Particle Interaction

Precipitated Silica in Silicone Rubber: Enhancing Performance Through Particle Interaction

JS-160 Precipitated Silica for Silicon Rubber Product:Precipitated silica(SiO2) for food grade silicone rubber Item No.:JS-130 CAS. NO.:7631-86-9 Delivery time:20days after receipt of your payment HS CODE:281122 JS-160 Precipitated Silica, designed specifically for use in silicon rubber. Our...

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Product Introduction

Jinsha Precipitated Silica Manufacturing Co., Ltd. is one of the leading manufacturers and suppliers of precipitated silica in silicone rubber: enhancing performance through particle interaction in China. With abundant experience, we warmly welcome you to buy high quality products made in China here from our factory. Contact us for more details.

 

                                                                          

                 Unleashing the Potential of Precipitated Silica in Silicone Rubber: Enhancing Performance Through Particle Interaction

 

Introduction: The realm of silicone rubber manufacturing is continually evolving, with the demand for enhanced performance and reliability at the forefront. Precipitated silica stands as a key additive that not only reinforces the physical properties of silicone rubber but also contributes to its chemical stability and processability. This article delves into the intricate ways precipitated silica interacts with silicone rubber and the impact of its physicochemical properties on the final product's performance.

 

Particle Interaction and Reinforcement Mechanism

Precipitated silica's high surface activity, stemming from its large surface area and the presence of surface hydroxyl groups (-OH), enables it to interact with silicone rubber molecules during the mixing process. The interaction leads to the generation of free radicals from the silicone rubber's polymer chains, which then react with the silica's surface, enhancing the overall bonding and reinforcing effect.

 

Influence of Particle Size

The particle size of precipitated silica, both in its primary and secondary structures, plays a crucial role in the performance of silicone rubber compounds. With a primary particle size ranging from 8-110nm, finer silica particles exhibit superior dispersion, leading to a larger effective contact area with the silicone rubber, which is beneficial for reinforcement.

 

Structural Impact on Reinforcement

The secondary structure of precipitated silica, akin to carbon black, forms a branched chain structure held together by hydrogen bonds. This structure, referred to as "secondary structure," is reversible under external forces and is indicative of the silica's reinforcing potential. The oil absorption value, which quantifies the amount of dibutyl phthalate (DBP) adsorbed by 100 grams of silica, is a measure of structurality. Higher oil absorption values suggest a greater degree of branched chain structures, leading to better reinforcement effects.

 

Processing Considerations

While high oil absorption values indicate better reinforcing properties, they also imply that more energy is required to break down the branched chain structures during mixing, ensuring uniform dispersion within the silicone rubber. This may necessitate extended mixing times to achieve optimal dispersion and performance.

 

Technical Parameters Highlight:

Our precipitated silica boasts a high SiO2 content of 98.5% on a dry basis, a BET specific surface area of 165 m²/g, and an oil absorption value within the range of 200-300 mL/100g, indicating its excellent reinforcing capabilities and structurality.

 

Conclusion: Incorporating our precipitated silica into silicone rubber formulations is essential for manufacturers seeking to improve the mechanical properties, stability, and processability of their products. Its unique interaction with silicone rubber molecules and its

physicochemical properties make it an indispensable additive in the silicone rubber industry.

 

JS-160

Test Methods

Properties

Units

Target Values

(Spec Limits)

Actual Values

HG/T3065-2008

Loss on drying (2Hrs,105℃)加热减量

%

Max.6.0

5.15

HG/T3066-2008

Ignition loss 1000℃

灼烧减量

%

Max.6.0

3.90

HG/T3072-2008

DBP absorption value

DBP吸收值

cm3/g

2.3-2.6

2.48

HG/T3067-2008

pH value (10%aqueous suspension) pH值

-

6.0-8.0

6.58

HG/T3062-2008

SiO2 (Dry Basis)

二氧化硅(干基)

%

Min.96

98.4

HG/T3073-1999

BET specific surface area

BET比表面积

m2/g

140-170

148

 

Soluble salt (Na2SO4)

可溶性盐

%

Max.0.5

0.25

Silica for nipple

Call to Action: Explore the transformative effects of our precipitated silica on your silicone rubber formulations. Contact us today to discuss how our product can elevate the performance of your silicone rubber products.

About the Manufacturer: Jinsha Precipitated Silica Manufacturing Co., Ltd. is committed to providing high-quality precipitated silica tailored for the silicone rubber industry. Our products are manufactured under stringent quality control measures, ensuring compliance with industry standards and safety regulations.

 


 

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